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Old components, no drawings?

Engage with Millstream to reverse engineer a replacement.
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Old components, no drawings?

It’s not an uncommon scenario in the world of hydropower operations: a vital mechanical component breaks down, and there’s an urgent need for a replacement. However, without accurate original drawings, figuring out how to replace it can feel like trying to complete a jigsaw puzzle without the picture on the box. This situation, though daunting, isn’t insurmountable, especially with a reliable partner like Millstream Engineering by your side. 

Facing the challenge of replacing a broken mechanical component without its original drawings doesn't have to be a daunting task. With Millstream Engineering's industry expertise, advanced technology, and unwavering support, it's a challenge you can confidently overcome. Whether it's through state-of-the-art 3D scanning, meticulous measurements, or innovative design thinking, Millstream is your trusted partner in retrofitting solutions.

The Struggle is Real: Retrofitting Without Original Drawings

Manufacturing or replacing a component without its original drawing can be a daunting task. Here’s why: 

  • Loss of Original Specifications: Without an original drawing, predicting the component’s precise dimensions and tolerances becomes a challenge, often leading to replacements that don’t fit. Simply measuring the existing part and duplicating it will ensure that the new replacement is just as worn out as the old one!  
  • Material & Design Uncertainties: The absence of original documentation means venturing into the unknown regarding materials and design rationale, potentially compromising the component’s functionality.   

The Millstream Solution: Reverse Engineering

When faced with the daunting challenge of replacing a component without its drawings, Millstream Engineering provides an invaluable lifeline. Here’s how: 

  • Industry Specific Expertise: Millstream boasts an experienced team that understands the unique challenges of the hydropower industry. Our knowledge ensures your component is redesigned with an understanding of the intended equipment function and purpose. 
  • 3D Scanning and Accurate Measurements: Combining modern 3D scanning techniques with precision tools, Millstream can capture the intricate details of the broken or aged component. This method guarantees that no critical feature is missed, forming the foundation of the redesign. 
  • Exceptional Engineered Products: Quality isn’t just a buzzword at Millstream; it’s our commitment. Our replacement components aren’t merely replicas; they’re built to meet or exceed the original’s performance, ensuring longevity and reliability. 
  • Practical Solutions, Not Wishful Thinking: At Millstream, we believe in tangible results. While innovative thinking drives our solutions, practicality anchors them. We don’t just visualize; we materialize effective solutions that work in the real world. 
  • Support From Proposal to Installation: Partnering with Millstream means you’re never alone in the retrofitting process. Our team provides end-to-end support, ensuring smooth transitions from the initial proposal to the final installation of your component. 

Facing the challenge of replacing a broken mechanical component without its original drawings doesn’t have to be a daunting task. With Millstream Engineering’s industry expertise, advanced technology, and unwavering support, it’s a challenge you can confidently overcome. Whether it’s through state-of-the-art 3D scanning, meticulous measurements, or innovative design thinking, Millstream is your trusted partner in retrofitting solutions.